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Abstract This pioneering study focuses on the finite element analysis (FEA) of thermomechanical properties of shape memory polymer (SMP) wire ropes and their components under both small- and finite-sliding contact deformation. To validate the FEA, we need to validate both geometric modeling and non-linear material behavior. Owing to intricate geometry, as well as excessive wire interactions in the structure, this part is studied by simulating a 1 × 37 steel wire rope and then comparing it with existing experimental data. To evaluate the response of non-linear material behavior, we employ the available numerical results to model the thermomechanical property of an SMP rectangular bar under a uniaxial test and then verify both constrained and unconstrained recovery behavior. After rigorous validation, two configurations of 1 × 7 and 1 × 27 SMP cables are modeled based on the thermo-visco-hyperelastic constitutive framework for acrylate polymer systems. Upon exerting an axially tensile load on these 1 × 7 and 1 × 27 SMP wire ropes, the response of force and shape recovery, as well as the normal and shear stress distributions, are measured under constrained and unconstrained conditions. For a deeper physical understanding, the influences of different temperature rates (5 and 1 °C min⁻¹), inter-wire sliding frictional coefficient (0.1–0.6), and multiple-shape programming on the stress-strain-temperature relations of these SMP cables are also investigated. Furthermore, based on optimizing two cable factors of diameter and helix angle, and using the design of experiments method, the specific energy of a 1 × 6 SMP cable is maximized. Under different thermomechanical loadings, this study tries to cast light on the remarkable features and possible potential applications of these newly developed SMP actuators which may foster unparalleled advancements in various industries. 

Abstract Dielectric elastomer actuators (DEAs) exhibit fast actuation and high efficiencies, enabling applications in optics, wearable haptics, and insect-scale robotics. However, the non-uniformity and high sheet resistance of traditional soft electrodes based on nanomaterials limit the performance and operating frequency of the devices. In this work, we computationally investigate electrodes composed of arrays of stiff fiber electrodes. Aligning the fibers along one direction creates an electrode layer that exhibits zero stiffness in one direction and is predicted to possess high and uniform sheet resistance. A comprehensive parameter study of the fiber density and dielectric thickness reveals that the fiber density primary determines the electric field localization while the dielectric thickness primarily determines the unit cell stiffness. These trends identify an optimal condition for the actuation performance of the aligned electrode DEAs. This work demonstrates that deterministically designed electrodes composed of stiff materials could provide a new paradigm with the potential to surpass the performance of traditional soft planar electrodes.